a bunch of metal rings are stacked on top of each other

Hex Head Cap Screws

Hex Head Cap Screws

Hex head cap screws feature a solid six-sided hexagon-shaped head which allows for greater torque than traditional screws. These common threaded fasteners do not require a nut for fastening and are designed to secure objects within or against other objects for a secure, non-loosening hold.

Hex head cap screws are versatile and can be used in a variety of applications. Due to their strength and durability, these fasteners are commonly used in construction, machine parts and maintenance repairs.

Available as either partially or fully threaded, Nickel Systems stocks hex head cap screws in a variety of materials and lengths starting at 1/4″ in diameter.

REQUEST A QUOTE

A profile picture of a hex head bolt

Specifications & Technical Data

Use our dimensioning and specification data to select the right hex head cap screw for your next project.

Download the Hex Head Cap Screw Dimensioning Table 

Dimensions

An orthographic picture of a hex head cap screw
  E H F
Nominal Size Body Diameter Width Across Flats Head Height
1/4 0.2500 7/16 5/32
5/16 0.3125 1/2 13/64
3/8 0.3750 9/16 15/64
7/16 0.4375 5/8 9/32
1/2 0.5000 3/4 5/16
9/16 0.5625 13/16 23/64
5/8 0.6250 15/16 25/64
3/4 0.7500 1-1/8 15/32
7/8 0.8750 1-5/16 35/64
1 1.0000 1-1/2 39/64
1-1/8 1.1250 1-11/16 11/64
1-1/4 1.2500 1-7/8 25/32
1-3/8 1.3750 2-1/16 27/32
1-1/2 1.5000 2-1/4 15/16
1-5/8 1.6250 2-7/16 1
1-3/4 1.7500 2-5/8 1-3/32
1-7/8 1.8750 2-13/16 1-5/32
2 2.0000 3 1-7/32
2-1/4 2.2500 3-3/8 1-3/8
2-1/2 2.5000 3-3/4 1-17/32
2-3/4 2.7500 4-1/8 1-11/16
3 3.0000 4-1/2 1-7/8

For common nominal sizes, hex head cap screws are typically stocked in 1/8″ increments up to 1″ long, in 1/4″ increments from 1″ to 6″ long & in 1/2″ increments from 6″ to 10″ long.

Hex Head Cap Screw Specifications

  • Specifications: Standard & Metric Available
    • ASME
    • ANSI
    • IFI
    • ISO
    • Din
  • Specific Specifications: Available upon request at time of quotation
    • ASME B18.2.1-2012
    • Nonferrous Materials: ASTM F468
    • Stainless Steel: ASTM F593
    • All material grades: ASTM A193
    • All material grades: ASTM A320
    • MIL-S-1222
Nominal Length 1/4 to 3/8 7/16 and 1/2 9/16 to 3/4 7/8 and 1 7/8 to 1-1/2 Over 1-1/2
Up to 1″, incl. +0.00 -0.03 +0.00 -0.03 +0.00 -0.03 … … … … … …
Over 1″ to 2-1/2″, incl. +0.00 -0.04 +0.00 -0.06 +0.00 -0.08 +0.00 -0.10 +0.00 -0.12 +0.00 -0.18
Over 2-1/2″ to 4″, incl. +0.00 -0.06 +0.00 -0.08 +0.00 -0.10 +0.00 -0.14 +0.00 -0.16 +0.00 -0.20
Over 4″ to 6″, incl. +0.00 -0.10 +0.00 -0.10 +0.00 -0.10 +0.00 -0.16 +0.00 -0.18 +0.00 -0.22
Longer than 6″ +0.00 -0.18 +0.00 -0.18 +0.00 -0.18 +0.00 -0.20 +0.00 -0.22 +0.00 -0.24
Length Nominal Diameter E, Minimum Body Length LB, Maximum Grip Gaging Length LG
1/4 5/16 3/8 1/2 5/8 3/4 7/8 1
1 1/4 0.25 / 0.50 Full Thread Full Thread Full Thread Full Thread Full Thread Full Thread Full Thread
1 3/8 0.38 / 0.63 0.22 / 0.50 Full Thread Full Thread Full Thread Full Thread Full Thread Full Thread
1 1/2 0.50 / 0.75 0.35 / 0.62 0.19 / 0.50 Full Thread Full Thread Full Thread Full Thread Full Thread
1 5/8 0.62 / 0.88 0.47 / 0.75 0.31 / 0.62 Full Thread Full Thread Full Thread Full Thread Full Thread
1 3/4 0.75 / 1.00 0.60 / 0.88 0.44 / 0.75 Full Thread Full Thread Full Thread Full Thread Full Thread
1 7/8 0.88 / 1.12 0.72  / 1.00 0.56 / 0.88 0.24 / 0.63 Full Thread Full Thread Full Thread Full Thread
2 1.00 / 1.25 0.85 / 1.12 0.69 / 1.00 0.38 / 0.75 Full Thread Full Thread Full Thread Full Thread
2 1/8 1.12 / 1.38 0.97 / 1.25 0.81 / 1.12 0.49 / 0.88 Full Thread Full Thread Full Thread Full Thread
2 1/4 1.25 / 1.50  1.10 / 1.38 0.94 / 1.25 0.62 / 1.00 0.30 / 0.75 Full Thread  Full Thread Full Thread
2 3/8 1.38 / 1.62 1.22 / 1.50 1.06 / 1.38 0.74 / 1.12 0.42  / 0.88 Full Thread Full Thread Full Thread
2 1/2 1.50 / 1.75 1.35 / 1.62 1.19 / 1.50 0.86 / 1.25 0.55 / 1.00 Full Thread Full Thread Full Thread
2 5/8 1.62 / 1.88 1.47 / 1.75 1.31 / 1.62 0.99 / 1.38 0.67 / 1.12 0.38 / 0.88 Full Thread Full Thread
2 3/4 1.75 / 2.00 1.60 / 1.88 1.44 / 1.75 1.12 / 1.50 0.80 / 1.25 0.50 / 1.00 Full Thread Full Thread
2 7/8 1.88 / 2.12 1.72 / 2.00 1.56 / 1.88 1.24 / 1.62 0.92 / 1.38 0.62 / 1.12 0.32 / 0.88 Full Thread
3 2.00 / 2.52 1.85 / 2.12 1.69 / 2.00 1.36 / 1.75 1.05 / 1.50 0.75 / 1.25
0.44 / 1.00 Full Thread
3 1/4 2.25 / 2.50 2.10 / 2.38 1.94 / 2.25 1.62 / 2.00 1.30 / 1.75 1.00 / 1.50 0.69 / 1.25 0.38 / 1.00
3 1/2 2.50 / 2.75  2.35 / 2.62 2.19 / 2.50 1.86 / 2.25 1.55 / 2.00 1.25 / 1.75 0.94 / 1.50 0.62 / 1.25
3 3/4 2.75 / 3.00 2.60 / 2.88 2.44 / 2.75 2.12 / 2.50 1.80 / 2.25 1.50 / 2.00 1.19 / 1.75 0.88 / 1.50
4 3.00 / 3.25 2.85 / 3.12 2.69 / 3.00 2.36 / 2.75 2.05 / 2.50 1.75 / 2.25 1.44 / 2.00 1.12 / 1.75
4 1/4 3.25 / 3.50 3.10 / 3.38 2.94 / 3.25 2.62 / 3.00 2.30 / 2.75 2.00 / 2.50 1.69 / 2.25 1.38 / 2.00
4 1/2 3.50 / 3.75 3.35 / 3.62 3.19 / 3.50 2.86 / 3.25 2.55 / 3.00 2.25 / 2.75 1.94 / 2.50 1.62 / 2.25
4 3/4 3.75 / 4.00 3.60 / 3.88 3.44 / 3.75 3.12 / 3.50 2.80 / 3.25 2.50 / 3.00 2.19 / 2.75 1.88 / 2.50
5 4.00 / 4.25 3.85 / 4.12 3.69 / 4.00 3.36 / 3.75 3.05 / 3.50 2.75 / 3.25 2.44 / 3.00 2.12 / 2.75
5 1/4 4.25 / 4.50 4.10 / 4.38 3.94 / 4.25 3.62 / 4.00 3.30 / 3.75 3.00 / 3.50 2.69 / 3.25 2.38 / 3.00
5 1/2 4.50 / 4.75 4.35 / 4.62 4.19 / 4.50 3.87 / 4.25 3.55 / 4.00 3.25 / 3.75 2.94 / 3.50 2.62 / 3.25
5 3/4 4.75 / 5.00 4.60 / 4.88 4.44 / 4.75 4.12 / 4.50 4.25 / 3.80 4.00 / 3.50 3.75 / 3.19 3.50 / 2.88
6 5.00 / 5.25 4.85 / 5.12 4.69 / 5.00 4.36 / 4.75 4.05 / 4.50 3.75 / 4.25 3.44 / 4.00 3.12 / 3.75
6 1/4 5.00 / 5.25 4.85 / 5.12 4.69 / 5.00 4.36 / 4.75 4.05 / 4.50 3.75 / 4.25 3.44 / 4.00 3.12 / 3.75
6 1/2 5.25 / 5.50  5.10 / 5.38 4.94 / 5.25  4.62 / 5.00 4.30 / 4.75 4.00 / 4.50 3.69 / 4.25 3.38 / 4.00
6 3/4 5.50 / 5.75 5.35 / 5.62 5.19 / 5.50 4.86 / 5.25 4.55 / 5.00 4.25 / 4.75  3.94 / 4.50 3.63 / 4.25
7 5.75 / 6.00 5.60 / 5.88 5.44 / 5.75  5.12 / 5.50 4.80 / 5.25 4.50 / 5.00 4.19 / 4.75 3.88 / 4.50
7 1/4 6.00 / 6.25 5.85 / 6.12 5.69 / 6.00 5.36 / 5.75 5.05 / 5.50 4.75 / 5.25 4.44 / 5.00 4.12 / 4.75
7 1/2 6.25 / 6.50 6.10 / 6.38 5.94 / 6.25 5.62 / 6.00 5.30 / 5.75 5.00 / 5.50 4.69 / 5.25 4.38 / 5.00
7 3/4 6.50 / 6.75  6.35 / 6.62 6.19 / 6.50 5.87 / 6.25  5.55 / 6.00 5.25 / 5.75 4.94 / 5.50 4.52 / 5.25
8 6.75 / 7.00 6.60 / 6.88 6.44 / 6.75 6.12 / 6.50 5.80 / 6.25 5.50 / 6.00 5.19 / 5.75 4.88 / 5.50
8 1/4 7.00 / 7.25 6.85 / 7.12 6.69 / 7.00 6.36 / 6.75 6.05 / 6.50 5.75 / 6.25 5.44 / 6.00 5.12 / 5.75
8 1/2 7.25 / 7.50  7.10 / 7.38 6.94 / 7.25 6.62 / 7.00 6.30 / 6.75 6.00 / 6.50 5.69 / 6.25 5.38 / 6.00
8 3/4 7.50 / 7.75 7.35 / 7.62 7.19 / 7.50 6.86 / 7.25 6.55 / 7.00 6.25 / 6.75 5.94 / 6.50 5.62 / 6.25
9 7.75 / 8.00 7.60 / 7.88 7.44 / 7.75 7.12 / 7.50 6.80 / 7.25 6.50 / 7.00 6.19 / 6.75 5.88 / 6.50
9 1/4 8.00 / 8.25 7.85 / 8.12 7.69 / 8.00 7.36 / 7.75 7.05 / 7.50 6.75 / 7.25 6.44 / 7.00  6.12 / 6.75
9 1/2 8.25 / 8.50 8.10 / 8.38 7.94 / 8.25 7.62 / 8.00 7.30 / 7.75 7.00 / 7.50 6.89 / 7.25 6.38 / 7.00
9 3/4 8.50 / 8.75  8.35 / 8.62 8.19 / 8.50 7.86 / 8.25 7.55 / 8.00 7.25 / 7.75 6.94 / 7.50 6.62 / 7.25
10 8.75 / 9.00 8.60 / 8.88 8.44 / 8.75 8.12 / 8.50 7.80 / 8.25 7.50 / 8.00 7.19 / 7.75 6.88 / 7.50
11 9.75 / 10.00  9.60 / 9.88 9.44 / 9.75 9.12 / 9.50 8.80 / 9.25 8.50 / 9.00 8.19 / 8.75 7.88 / 8.50
12 10.75 / 11.00  10.60 / 10.88 10.44 / 10.75 10.12 / 10.50 9.80 / 10.25 9.50 / 10.00 9.19 / 9.75 8.88 / 9.50
Downloadable Min. Body vs Max. Grip Gaging Length Table
Three Blue Hexagons Are Lined Up On A White Background

What is a Hex Head Cap Screw?

A hex head cap screw is a fastener with a hex head and a threaded shaft. It is designed to be screwed into a tapped hole or attached to a nut. It is tightened using a socket or combination wrench.

Here are several unique features of a hex head cap screw:

  • Has a washer face for even load distribution.
  • Tighter tolerances compared to a hex bolt.
  • Has a chamfered end.

Hex head cap screws are also called:

A diagram picture of a hex head cap screw with its parts

What are the similarities & differences between a Hex Bolt and a Hex Head Cap Screw?

Similarities:
  • Both feature a hexagonal head for tool engagement.
  • Used in mechanical assembly and structural applications.
  • Available in various sizes & materials.
Differences:
  • Hex head cap screws often have tighter tolerances than a hex bolt.
  • Hex head cap screws often come fully threaded. In contrast, hex bolts are often partially threaded. (If ordering, make sure to specify full thread or partially threaded in your quote.)
  • Hex bolts are generally paired with nuts. In contrast, hex head cap screws can be inserted directly into a tapped hole.

View the comparison between a hex head cap screw & a hex head bolt below. (These samples are typical. Refer to the ASME dimensioning requirements for precise manufacturing requirements.)

Hex Head Cap Screw 7/8″ Coarse Thread Hastelloy®️ C276 Material

A comparison between a hex head cap screw and a hex head bolt

Hex Head Bolt 3/4″ Coarse Thread 2507 Super Duplex Material

A picture comparing a hex head cap screw with a hex head bolt

What Industries & applications use Hex Head Cap Screws in exotic alloys?

Aerospace
  • Applications: Aircraft engine assemblies, structural components, and landing gear systems.
  • Materials: Titanium, Inconel, and aerospace-grade stainless steel.
  • Benefits: High strength-to-weight ratio, corrosion resistance, and resistance to extreme temperatures.
Oil & Gas
  • Applications: Offshore rigs, pipeline flanges, and high-pressure valves.
  • Materials: Hastelloy, Duplex stainless steel, and Monel.
  • Benefits: Excellent resistance to harsh chemicals, high pressure, and saline environments.

Chemical Processing

  • Applications: Reactors, storage tanks, and heat exchangers.
  • Materials: Tantalum, Zirconium, and Hastelloy.
  • Benefits: Exceptional corrosion resistance to acidic and caustic environments.

Medical Devices

  • Applications: Surgical instruments, implants, and diagnostic equipment.
  • Materials: Titanium and medical-grade stainless steel.
  • Benefits: Biocompatibility, lightweight, and resistance to sterilization processes.
Power Generation
  • Applications: Gas turbines, nuclear reactors, and boiler systems.
  • Materials: Inconel, Titanium, and superalloys.
  • Benefits: High temperature and oxidation resistance, along with superior durability.

Tips for Purchasing Hex Head Cap Screws

  • Dimensions: Check your diameter & required length. Refer to our dimensioning tables above to make sure to chose a hex head cap screw that will fit your application.
  • Material Recommendations: Identify and select the right material that provides sufficient corrosion resistance to your application’s environment.
  • Thread Type: Choose the right thread type for your application.
    • Fine Thread: Offers better tensile strength and resistance to vibration.
    • Coarse Thread: Faster assembly and better performance in softer materials.
  • Thread Formation: Consider the proper thread formation.
    • Rolled Threads: Stronger and smoother, suitable for high-stress applications.
    • Machined Threads: Precise but less resistant to fatigue.
  • Specifications: Verify compliance with relevant standards like ISO (e.g., ISO 4014), DIN (e.g., DIN 933), or ASTM (e.g., ASTM A193).

Conclusion

Hex head cap screws in exotic alloys are critical components in demanding industries where performance, durability, and reliability are non-negotiable. Nickel Systems Inc. specializes in high-quality fasteners tailored to your needs.

Contact us today to start your quote and discover why we’re the trusted partner for your fastening solutions.

 

REQUEST A QUOTE

Check out our Hex Head Cap Screw Sample Products

 

Hex Head Cap Screw 1-3/8″ Coarse Thread Nitronic 60 Material

 

a profile picture of a hex head cap screw nitronic 60 material

Hex Head Cap Screw 7/8″ Coarse Thread Hastelloy®️ C276 material

 

A profile picture of a hex head cap screw hastelloy material
Hex Head Cap Screw 3/4″ Coarse Thread 2205 Duplex Material

 

A orthographic picture of a hex head cap screw 2205 duplex material

 

Three Blue Hexagons Are Lined Up On A White Background Three Blue Hexagons Are Lined Up On A White Background
Three Blue Hexagons Are Lined Up On A White Background Three Blue Hexagons Are Lined Up On A White Background

Related Products

Three Blue Hexagons Are Lined Up On A White Background Three Blue Hexagons Are Lined Up On A White Background

Industries We Serve

Nickel Systems provides high quality exotic grade materials that hold up in the toughest, most severe heat and corrosive environments. With our large inventory of specialty fasteners in stock, we are always ready to answer the call to serve the most challenging applications.

A Bunch Of Nuts And Bolts On A White Surface

Contact Us Today

Contact Experts for Your High Nickel Alloy Fasteners

Please fill out the form below and a salesman will reach out to you immediately.
Thank you for choosing Nickel Systems!