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904L Stainless

904L Stainless

Nickel (Ni) - 25.5
Copper (Cu) - 1.5
Chromium (Cr) - 20.5
Molybdenum (Mo) - 4.5
Iron (Fe) - 45.0
Manganese (Mn) - 2.0
Other

Key

Nickel
Copper
Chromium
Aluminum
Molybdenum
Iron
Titanium
Manganese
Cobalt
Other
  • Nickel (Ni) 25.5
  • Copper (Cu) 1.5
  • Chromium (Cr) 20.5
  • Molybdenum (Mo) 4.5
  • Iron (Fe) 45.0
  • Manganese (Mn) 2.0
  • Carbon (C) 0.01
  • Silicon (Si) 0.5
  • Phosphorus (P) 0.02
  • Sulfur (S) 0.02

UNS N08904

904L Stainless steel, or UNS N08904, is an advanced alloy widely sought after for its corrosion resistance in harsh environments. 904L stainless fasteners offer superior resistance to chloride stress-corrosion cracking, pitting and reducing acids compared to similar stainless steel alloys, such as 316L. These characteristics make them valuable in numerous industries such as chemical processing and pharmaceuticals.

At Nickel Systems, we stock a wide range of 904L Stainless fasteners to suit the needs of engineers, designers and purchasing managers from various sectors. Contact us today for fast delivery and premium quality products.

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Summary

  • Environment:
    Moderately Corrosive: Acids & Chemicals
  • Temperature Limit:
    850 °F / 454 °C
  • Ultimate Tensile (Typical):
    88 ksi / 605 mpa

904L Stainless Specifications and Technical Data

UNS N08904 portrays desirable physical, mechanical and corrosion-resistant properties that make it reliable in critical applications. If you fail to find the answers to your questions below, download the complete technical data sheet here.

Specifications

  • Plate, Sheet & Strip: ASTM A240
  • ASTM B625

Physical Properties

Density lb/in3 0.287
g/cm3 7.95
Specific Heat Btu/lb•°F (32-212°F) 0.11
J/kg•°C (0-100°C) 450
Electrical Resistivity Microhm-in at 68°F 33.5
Microhm-cm at 20°C 95.2
Modules of Elasticity x 106 psi 28.0
GPa 190
Melting Range °F 2372 – 2534
°C 1300 – 1390
Thermal Conductivity Btu•in/ft2 •h•°F 85
W/m•°C 12.3
Specific Gravity 7.95
Magnetic Permeability <1.02

 

Mean Coefficient of Thermal Expansion
Temperature Range
°F °C in/in/°F cm/cm/°C
68 – 212 20 – 100 8.5 x 10-6 15.3 x 10-6
68- 750 20-400 9.2 x 10-6 16.5 x 10-6
68-1475 20-800 10.1 x 10-6 18.2 x 10-6

Mechanical Properties

  Yield Strength (0.2% Offset) Ultimate Tensile Strength Elongation in 2 in. Hardness
psi MPa psi MPa % Rockwell B
Minimum ASTM & ASME 31,000 220 71,000 490 36 70 – 90
Typical Value 39,500 270 88,000 605 50 79

Typical Values at 68°F (20°C) (minimum values, unless specified)

Maximum Allowable Stress per ASME
Maximum Metal Temperatures Maximum Allowable Stress per ASME
°F °C ksi MPa
100 38 17.8 123
200 93 16.7 115
300 149 15.1 104
400 204 13.8 95
500 260 12.7 88
600 316 12.0 83
700 371 11.4 79

Corrosion Rates

General Corrosion
Boiling Solution Corrosion Rate in MPY (mm/a)
Steel Grade 316 Steel Grade 904L
20% Acetic Acid 0.1 (<0.01) 0.6 (0.02)
45% Formic Acid 10.9 (0.28) 7.7 (0.20)
1% Hydrochloric Acid 226 (5.74) 21.6 (0.55)
10% Oxalic Acid 40.1 (1.02) 27.1 (0.69)
20% Phosphoric Acid 0.20 (<.01) 0.5 (0.01)
10% Sodium Bisulfate 41.5 (1.06) 8.9 (0.23)
50% Sodium Hydroxide >100 (>2.5) 9.6 (0.24)
10% Sulfamic Acid 63.6 (1.62) 9.1 (0.23)
10% Sulfuric Acid 636 (16.2) 101 (2.57)

 

Pitting Corrosion in 10% Ferric Chloride
Alloy Temperature of Onset of
Crevice Corrosion Attack*, °F (°C)
316 27 (-3)
317 35 (2)
904L 65 (18)
AL-6XN 113 (45)
625 113 (45)
AL 29-4C 125 (52)

*ASTM Procedure G-48, 10% Ferric Chloride Solution.

Chloride Stress Corrosion Cracking
Samples and Test Times to 1000 Hours
Boiling Solution Alloy 316 Alloy 904L Alloy 20
42% Magnesium Chloride Fail Fail Fail
33% Lithium Chloride Fail Fail Pass
26% Sodium Chloride Fail Pass Pass

Fail = Chloride stress corrosion cracks observed. Pass = No cracking observed in testing.

Intergranular Corrosion
Intergranular Corrosion Resistance Test Procedure Corrosion, Rates Mils per Year, (mm/a)
Alloy 316 Alloy 904L
Copper-Copper Sulfate
16% Sulfuric Acid
(ASTM A262 Practice E) Evaluated by Bend Test
No Fissures No Fissures
Ferric Sulfate
Sulfuric Acid
(ASTM A262 Practice B)
35.5
(0.90)
14.2
(0.36)
65% Nitric Acid
(ASTM A262 Practice C)
34.3
(0.87)
15.4
(0.39)

 

Uniform corrosion in pickling acid* at 25°C
Steel Grade Corrosion Rate, mm/year
316L >6
904L 0.47
254 SMO® 0.27
654 SMO® 0.06

*Composition: 20% HNO3 + 4% HF.

Uniform corrosion in wet process phosphoric acid at 60°C
Steel Grade Corrosion Rate, mm/year
316L >5
904L 1.2
254 SMO® 0.05

Composition: 54% P2O5, 0.06% HCl, 1.1% HF, 4.0% H2SO4, 0.27% Fe2O3, 0.17% Al2O3, 0.10% SiO2, 0.20% CaO and 0.70% MgO.

Corrosion rates in a fatty acid column for the distillation of tall oil at 253°C
Steel Grade Corrosion Rate, mm/year
316L 0.88
317LMN 0.29
904L 0.06
254 SMO® 0.01

Overview of 904L Stainless

904L Stainless delivers corrosion resistance exceeding standard austenitic grades, making it ideal for aggressive chemical environments. It is the most common of the “4% Molybdenum” alloys. It was originally developed to be an upgrade to 316L and Alloy 20 while remaining cheaper than Alloy C276. “6% Molybdenum” alloys such as AL6XN® have surpassed 904L Stainless in popularity.

What Is 904L Stainless?

904L Stainless is a non-magnetic, low-carbon, high-alloy austenitic stainless steel commonly used in environments where dependable corrosion resistance is required. Its high levels of nickel, chromium and molybdenum, along with the addition of copper, make it especially effective in protecting against aggressive media.

Its significant copper content improves its resistance to strong reducing acids, notably sulfuric, phosphoric, acetic and other organic acids, while high levels of nickel and molybdenum deliver superior resistance to chloride-induced stress corrosion cracking and pitting. UNS N08904 remains tough even at cryogenic temperatures and can be welded and fabricated without compromising corrosion resistance.

UNS N08904 Composition

This alloy is composed of the following elements

  • Chromium (Cr): 19.0 – 23.0%
  • Nickel (Ni): 23.0 – 28.0%
  • Molybdenum (Mo): 4.0 – 5.0%
  • Copper (Cu): 1.0 – 2.0%
  • Manganese (Mn): ≤ 2.0%
  • Silicon (Si): ≤ 1.0%
  • Carbon (C): ≤ 0.02%
  • Nitrogen (N): ≤ 0.10
  • Phosphorus (P): ≤0.045%
  • Sulfur (S): ≤0.035%

The above composition conforms to ASTM material specifications for UNS N08904. For applications that require alternate chemistry or proprietary variants, please indicate that at the time of inquiry.

Other Names for 904L Stainless

This alloy is also known as:

  • UNS N08904
  • 904L-SS2562
  • 1.4539 steel
  • AISI 904L
  • 904L alloy
  • SS904L

904L Stainless Applications

904L alloy is used for numerous applications:

  • Chemical processing: Reactors, piping systems, heat exchangers and tanks for handling sulfuric, phosphoric and organic acids
  • Oil and gas: Offshore and subsea equipment requiring chloride resistance
  • Pharmaceutical industry: Vessels and process piping that demand clean, corrosion-resistant materials
  • Power generation: Components within flue gas desulfurization (FGD) systems, cooling systems and boilers
  • Marine engineering: Seawater piping, heat exchangers and offshore structures
  • Food processing: Tanks, mixing vessels, and piping systems that must meet rigorous hygiene standards

Stainless Fasteners

Nickel Systems stocks a variety of fastener types made from SS904L, including:

 

Get High-Quality 904L Stainless Fasteners Today

Nickel Systems is your trusted supplier of premium 904L alloy fasteners that offer reliability and the expected corrosion resistance in suitable environments. Our extensive inventory allows us to ship hard-to-find items quickly, and we can provide expert assistance to help you pick the ideal products for your projects. Request a quote online today and benefit from our tailored, high-performance fastening solutions.

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Nickel Systems provides high quality exotic grade materials that hold up in the toughest, most severe heat and corrosive environments. With our large inventory of specialty fasteners in stock, we are always ready to answer the call to serve the most challenging applications.

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